Case Studies | Cosmo Sourcing
Client Case Studies

Real factories. Real founders. Real outcomes.

From PGA award-winning golf bags to seven-figure supplier transitions, Cosmo Sourcing has helped thousands of clients move 10,000+ products through factories around the world. Here's a closer look at a few of those projects.

PGA Award Winner
Featured · Golf · Vietnam

From garage concept to PGA Best in Show

Jeff Hanning's golf bag wasn't a standard soft-goods product. It combined traditional bag stitching with a mechanical assembly involving FRP rods, custom toppers, bases, wheels, and dozens of components. Finding a Vietnamese factory that could handle both the textile work and the technical assembly under one roof is one of the hardest sourcing challenges there is. Our team coordinated visits across Ho Chi Minh City, Binh Duong, Hanoi, and Quang Nam before connecting Jeff with a Hanoi-area factory. Two years later, Paradax took home the PGA Pinnacle Award for Best in Show.

4
Cities Visited
2023
PGA Best in Show
1
Factory, Two Trades
Read the Paradax Story
The Founders

Three people, three products, three different paths to a factory floor

COR Surf · Surf Gear · Vietnam

One product became five, and each one needed a different factory

COR Surf came to move bamboo board racks from China to Vietnam. The first run, sourced from Thanh Hoa province, passed third-party V-Trust inspection. Then they came back for changing ponchos, which needed a textile factory. Then backpacks. Then car roof rack pads. Bamboo racks aren't backpacks aren't ponchos. We matched each new product to the right factory type rather than forcing everything through one supplier.

Read the COR Surf Story
Viettano · Footwear · Vietnam

Custom dress shoes, made one pair at a time, shipped one at a time

Caity Cronkhite wanted to launch a made-to-order dress shoe brand at $250 to $500 a pair, with each finished pair shipping directly to the customer. Most Vietnamese footwear factories are built for volume, not bespoke. We screened 5 factories, narrowed to 3 visits, and Caity placed samples with two of them by the end of the first day. Viettano launched 8 months later.

Read the Viettano Story
Hunting & Fishing NZ · Outdoor · Vietnam

An enterprise CEO crossed the Pacific to walk the floor himself

When the CEO of one of New Zealand's largest outdoor retailers wanted to evaluate Vietnamese suppliers for hunting and fishing gear at retail scale, he didn't send a buyer. He flew in. Two cities, multiple factories, and the kind of face-to-face supplier vetting that only happens when the person making the decision is the person on the floor.

Read the H&F NZ Story
"

The entire experience has been life-changing for me. It has been a great journey that I know I couldn't have tackled without your help.

Jeff Hanning · President, Paradax Golf
The Operations

Where the work gets harder and the stakes get higher

Construction · $1.2M Switch

Replacing a $1.2M incumbent supplier through factory visits

A U.S. construction products company spent six years and over $1.2 million with a single Vietnam factory before service deteriorated. A 4-day guided tour across steel grating, stainless drainage, and composite decking turned up better suppliers.

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Automotive · ~30% Cost Cut

Precision components for premium German automakers

A supplier to premium German auto OEMs needed to evaluate Vietnam capabilities across CNC machining, injection molding, and specialty wire. Cosmo identified suppliers offering ~30% lower production costs at automotive-grade quality.

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Cabinets · Wholesaler to Direct

10,000+ units a year, sourced directly by the container

A U.S. kitchen cabinet company installing 10,000+ units per year was buying everything through a domestic wholesaler. After a 2-week factory tour, they have been sourcing directly by the container for over two years.

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Furniture · Prototype to Production

Hardwood, metal, and upholstery, all under one roof

Ryan built a working prototype of a custom wellness furniture piece combining three materials. Cosmo found a Vietnam manufacturer that could handle all of them in-house, with NNN protections in place. First-year projection: 15 to 30 containers.

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Toys · 1,000+ SKUs

A multi-category factory tour on short notice

A U.S. toy company with 1,000+ SKUs and volumes up to 100,000 units needed Vietnam manufacturer evaluation on a compressed timeline. Cosmo organized factory visits across categories and adapted in real time when the schedule shifted mid-trip.

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Jim Kennemer Jim Kennemer

Hunting & Fishing NZ: A CEO's Factory Tour Across Two Vietnamese Cities

Ryan designed and built a working prototype of a custom wellness furniture piece combining hardwood, metal, and upholstery. Cosmo Sourcing found a Vietnam manufacturer that could handle all three materials in-house, managed IP protection with NNN agreements, and guided Ryan through factory visits. The product is now in sample development with a first-year projection of 15 to 30 containers.

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Jim Kennemer Jim Kennemer

From Working Prototype to Factory-Ready Production in Vietnam

Ryan designed and built a working prototype of a custom wellness furniture piece combining hardwood, metal, and upholstery. Cosmo Sourcing found a Vietnam manufacturer that could handle all three materials in-house, managed IP protection with NNN agreements, and guided Ryan through factory visits. The product is now in sample development with a first-year projection of 15 to 30 containers.

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Jim Kennemer Jim Kennemer

Replacing a $1.2M Incumbent Supplier Through On-the-Ground Factory Visits

A U.S. construction products company had spent over $1.2 million with a single Vietnam factory over six years, but rising prices and deteriorating service made the relationship unsustainable. Cosmo Sourcing organized a 4-day guided factory tour across steel grating, stainless steel drainage, and composite decking, identifying suppliers with better pricing and stronger service than the incumbent.

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Jim Kennemer Jim Kennemer

Sourcing Precision Automotive Components Across Three Manufacturing Processes

A supplier to premium German automakers needed to evaluate Vietnam's manufacturing capabilities across CNC machining, injection molding, and specialty wire production. Cosmo Sourcing vetted factories across all three categories, identifying suppliers offering approximately 30% lower production costs while meeting automotive-grade quality standards.

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